The Copper Core PVC Insulated Low Voltage Wire for Road Vehicles is a specialized type of automotive electrical wire designed to ensure reliable power transmission in cars, trucks, buses, and other vehicles. With its high-conductivity copper conductor and durable PVC insulation, this wire offers a balance of safety, efficiency, and long service life. It is widely used for wiring harnesses, lighting systems, signaling, and other low-voltage applications in the automotive industry.

1. Material Specifications

1.1 Conductor Material

• Core: 99.99% pure copper

• Type: Stranded or solid conductor

• Advantage: Copper provides excellent conductivity, low resistance, and stable performance, ensuring efficient current flow even in compact automotive systems.

1.2 Insulation Material

• Material: Polyvinyl Chloride (PVC)

• Features:

• Heat resistant (up to 80°C standard, up to 105°C for high-performance models)

• Resistant to abrasion and mechanical stress

• Oil and chemical resistant

• Flexible for easy installation

1.3 Voltage Rating

• Rated for low voltage applications (12V / 24V typical automotive systems)

• Suitable for both primary and secondary automotive wiring

1.4 Technical Properties Table

2. Packaging Specifications

Proper packaging ensures product safety during storage, handling, and transportation. Our Copper Core PVC Insulated Low Voltage Wires are packaged with both bulk and retail requirements in mind.

2.1 Standard Packaging

• Roll Lengths: 50m, 100m, 200m, 500m, or customized

• Reels/Drums: Wooden drums, plastic reels, or paper spools

• Labels: Each roll includes a printed label with product specifications, batch number, and compliance marks

2.2 Export Packaging

• Cartons: Heavy-duty export cartons with moisture resistance

• Palletization: Wooden pallets for bulk orders to ensure safe shipping

• Customization: OEM packaging available with brand logo and color codes

2.3 Packaging Specification Table

3. Product Certifications

To guarantee safety, performance, and compliance with international automotive standards, our wires undergo rigorous testing and certification processes.

3.1 Certifications

• ISO 6722: Standard for road vehicle wire performance

• SAE J1128: U.S. standard for low voltage primary cable

• RoHS Compliance: Free from hazardous substances

• CE Marking: Conforms to European safety standards

3.2 Quality Control

• 100% conductor resistance testing

• Insulation thickness verification

• Voltage withstand testing

• Flame resistance checks

3.3 Certification Table

4. Maintenance Requirements

While the Copper Core PVC Insulated Low Voltage Wire is designed for durability, proper maintenance ensures long service life and safety.

4.1 Installation Guidelines

• Avoid excessive bending radius during installation

• Ensure wires are not exposed to sharp edges

• Use proper connectors and terminals for secure connections

4.2 Periodic Inspection

• Visual Check: Inspect for cracks, cuts, or wear on insulation

• Connection Check: Ensure terminals are tight and corrosion-free

• Heat Exposure: Verify wires are not in direct contact with excessive heat sources

4.3 Cleaning and Storage

• Wipe with a dry cloth to remove dust and debris

• Store in cool, dry conditions away from direct sunlight

• Avoid chemical exposure that may degrade insulation

4.4 Replacement Guidelines

• Replace immediately if insulation is damaged

• Change wire if conductor shows signs of oxidation or high resistance

• Always follow OEM recommendations for replacement intervals

5. Applications

The versatility of Copper Core PVC Insulated Low Voltage Wire makes it suitable for various automotive applications:

• Wiring harnesses for cars, trucks, and buses

• Automotive lighting systems (headlamps, tail lamps, interior lights)

• Power distribution for infotainment and dashboard systems

• Signal transmission in control units

• Battery cable connections (low voltage)

6. Why Choose Our Copper Core PVC Insulated Wire?

• High Conductivity: Ensures efficient current flow

• Durable PVC Insulation: Protects against heat, oil, and abrasion

• Certified Quality: Meets international automotive standards

• Flexible Packaging: Rolls, spools, and drums available

• Global Export Experience: Trusted by OEMs and distributors worldwide

Conclusion

The Copper Core PVC Insulated Low Voltage Wire for Road Vehicles is a dependable choice for automotive manufacturers, aftermarket suppliers, and repair professionals. Its superior conductivity, durable insulation, certified compliance, and tailored packaging options make it ideal for both domestic and international markets.

By following proper installation and maintenance guidelines, users can ensure optimal performance and extended service life, making this wire a cost-effective and reliable solution for automotive electrical systems.