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Servo Motor Drag Chain Cable

    Servo Motor Drag Chain Cable

    The Servo Motor Drag Chain Cable is specifically engineered for high-precision power and signal transmission in dynamic industrial automation systems. Designed for continuous motion applications, this cable features flexible multi-stranded conductors, robust insulation, and a durable, oil-resistant outer jacket, ensuring reliable operation in robotic arms, CNC machines, automated conveyors, and servo motor control systems. Its high-flex design allows it to bend, twist, and move freely within drag chains without compromising signal integrity or power delivery, making it ideal for precision serv...
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1. Product Overview

The Servo Motor drag chain cable is designed for precise power and signal transmission in dynamic industrial environments. Built for continuous-motion applications, this cable provides high flexibility, durability, and EMI resistance, ensuring reliable operation in robotic arms, CNC machinery, automated conveyor systems, and servo motor control networks.

Featuring multi-stranded copper conductors, oil- and abrasion-resistant insulation, and a durable outer jacket, the cable maintains signal integrity and power delivery under repetitive bending, twisting, and torsion. Its robust design minimizes electromagnetic interference and guarantees long-term reliability in demanding industrial settings.


2. Key Features and Benefits

  • High Flexibility: Withstands millions of bending cycles without conductor fatigue, ideal for drag chains.

  • Durable Construction: Resistant to oil, abrasion, chemicals, and mechanical stress.

  • Stable Power & Signal Transmission: Ensures precise servo motor control and communication.

  • EMI/RFI Shielding: Protects sensitive industrial electronics from interference.

  • Wide Temperature Range: Operates between -40°C and +80°C.

  • Certified Quality: CE, RoHS, UL, and ISO9001 compliant for global industrial applications.

  • Customizable Options: Available in multiple conductor counts, lengths, shielding types, and jacket materials.


3. Technical Specifications

ParameterSpecification
Cable Typeservo motor drag chain cable
Conductor MaterialMulti-Stranded Copper (OFC)
Conductor Size20–28 AWG
Number of Cores2–32 cores (customizable)
Insulation MaterialPE / XLPE / TPE
ShieldingFoil + Braided Copper (optional)
Outer Jacket MaterialPVC / PUR / LSZH (oil- and abrasion-resistant)
Voltage Rating300V – 600V
Temperature Range-40°C to +80°C
Minimum Bending Radius7.5 × Cable Diameter
Flame ResistanceUL VW-1 / IEC 60332-1
ApplicationsRobotics, CNC Machines, Servo Drives, Automated Conveyor Systems
CertificationsCE / RoHS / UL / ISO9001

4. Main Applications

4.1 Industrial Robotics

Supports servo motor communication and control signals, ensuring precise movement and operation of robotic arms and automated gantry systems.

4.2 CNC Machinery

Provides stable and reliable data and power transmission for motion controllers and servo drives in CNC machines.

4.3 Automated Conveyor Systems

Delivers continuous-motion power and signals for conveyors, reducing downtime and enhancing operational efficiency.

4.4 Factory Automation

Integrates with PLC systems, sensors, and actuators, enabling real-time control and monitoring in automated production lines.


5. User Guide

5.1 Installation Guidelines

  1. Ensure the system is powered off before installation.

  2. Verify cable specifications meet your servo motor and controller requirements.

  3. Inspect the cable for mechanical damage or insulation defects.

  4. Route the cable through the drag chain, maintaining the minimum bending radius.

  5. Secure the cable with clamps or supports to prevent excessive movement.

  6. Connect the cable to servo drives, controllers, or actuators, ensuring correct polarity and shielding connection.

5.2 Operating Tips

  • Avoid twisting, knotting, or sharp bends in the cable.

  • Separate the cable from high-voltage lines to prevent interference.

  • Regularly inspect the cable for wear and tear, particularly in high-motion areas.

  • Document installation and maintenance for future reference.


Servo Motor Drag Chain Cable

6. Maintenance and Care

Proper maintenance is essential to ensure long-term performance and safety.

Maintenance TaskFrequencyDetails
Visual InspectionEvery 3 monthsCheck for cuts, abrasions, or jacket damage.
Connector CheckEvery 6 monthsEnsure connectors are secure and corrosion-free.
Flexibility TestAnnuallyVerify bending performance and conductor integrity.
Electrical TestingAnnuallyMeasure continuity, insulation resistance, and signal quality.
ReplacementEvery 3–5 yearsReplace if insulation is damaged or signals degrade.

7. Fault Detection and Troubleshooting

Even high-quality servo motor drag chain cables can experience operational issues. Below are common faults and troubleshooting methods:

IssuePossible CauseSolution
Signal LossDamaged conductors or shieldingInspect cable for cuts or breaks; replace if necessary.
Interference / EMIInsufficient shielding or proximity to power linesEnsure proper shielding; separate from high-voltage lines.
Connector FaultLoose or corroded connectorsTighten or replace connectors; clean terminals.
Reduced FlexibilityConductor fatigue or jacket wearReplace cable if bending performance deteriorates.
OverheatingExcessive current loadVerify cable rating matches system requirements; reduce load.

8. Safety Guidelines

  • Always power off equipment before installation or maintenance.

  • Use personal protective equipment (PPE) when handling cables in industrial settings.

  • Avoid exposure to heat sources, chemicals, or sharp objects.

  • Adhere to minimum bending radius to prevent conductor fatigue.

  • Maintain clear routing to prevent cable entanglement or mechanical stress.


9. Performance Testing and Detection Standards

The Servo Motor Drag Chain Cable undergoes extensive testing to ensure mechanical durability, signal integrity, and safety compliance.

Test TypeStandard / MethodPurpose
Flex TestISO 6722-1Verify cable can withstand millions of bending cycles.
Electrical ContinuityIEC 60228Ensure consistent conductor performance and minimal signal loss.
Insulation & Voltage WithstandIEC 60502Test insulation integrity under rated voltage.
Flame ResistanceUL 1581 / IEC 60332-1Confirm fire safety compliance.
EMI/RFI ShieldingEN 50288-3Ensure reduction of electromagnetic interference.
Temperature CyclingIEC 60811Test performance under extreme temperatures.
Mechanical AbrasionIEC 60811Verify jacket resistance to wear and tear.

10. Post-Installation and Operation Workflow

  1. Pre-Check: Inspect the cable, connectors, and drag chain before powering up the system.

  2. Power-On: Slowly energize the servo motor system and monitor initial signal transmission.

  3. System Test: Run initial movement tests to ensure smooth motion and accurate control.

  4. Monitoring: Continuously monitor signal quality and servo response during operation.

  5. Routine Maintenance: Follow scheduled inspections and testing to maintain cable performance.


11. After-Sales Service

11.1 Warranty and Support

  • Warranty: 24 months for manufacturing defects.

  • Replacement Policy: Free replacement for verified quality issues during the warranty period.

  • Technical Assistance: 24/7 support for troubleshooting, installation guidance, and system integration.

11.2 On-Site Services

Available for large-scale automation projects, including installation assistance, cable routing optimization, and preventive maintenance guidance.


12. Packaging and Logistics

Packaging TypeDetails
Reels / DrumsPrevent twisting and tangling; ideal for long-length cables.
Cut-to-Length CoilsCustom lengths available for specific installations.
Labeled PackagingIncludes part number, batch number, and inspection certificate.
Export PackagingMoisture-proof wrapping and sturdy crates for safe shipment.

Lead Time: 2–4 weeks depending on order quantity and customization.
Delivery Terms: EXW / FOB / CIF / DDP available for international customers.


13. SEO-Optimized Summary

The Servo Motor Drag Chain Cable delivers high-flexibility, durability, and reliable signal transmission for industrial automation and servo control systems. Ideal for robotics, CNC machinery, automated conveyor systems, and factory automation, it ensures precise motor control, EMI resistance, and long-term operational reliability.

With CE, RoHS, UL, and ISO certifications, supported by comprehensive technical guidance, maintenance schedules, and after-sales service, this cable is the preferred solution for engineers, system integrators, and automation professionals seeking reliable, high-performance servo motor cabling.


15. Conclusion

Choosing the right Servo Motor Drag Chain Cable is critical for stable, high-speed, and interference-free servo motor operation in industrial automation. Combining mechanical flexibility, EMI shielding, and robust insulation, this cable ensures efficient, safe, and long-lasting operation in modern factories, CNC systems, and robotic automation setups.

For technical consultation, custom cable orders, or installation guidance, our engineering team provides expert support, ensuring optimal performance and reliability of your servo motor systems.


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